| Ever
want to get a rail but don't have a couple *cough*
hundred *cough* dollars laying around? well there's
one option for you that can be both fun, painful,
and useful all in one. Build your own rail!
NOTE:
make sure you read all steps before attempting
to build your own. every detail is important in
making a rail and if one things goes wrong, then
your whole rail could be ruined. Also, make sure
you have someone experianced in welding/cutting
metal. We don't need anyone getting hurt!
Get the materials:
Lets say you wanted to build a square rail. you
get some 2 inch square iron (hallowed, so it's
not too heavy), get some flat iron for the bases
(thicker the better so it doesn't bend, although
all metal will bow so be sure to clamp the legs
of your rail down.-this is very important.) and
then no bigger than 2 inch square (or rounded)
inch iron for the legs of the rail. You'll need
to have a welder and something to cut the iron
with.
Make
your plans:
decide how long your rail is going to be. Also
decide how high, and if your are going to put
any slant in the rail. then mark on the iron your
mesurements (it's important the legs are even
if you don't want any slant, also if you are going
to have a slanted rail, then cut the legs so that
the top isn't flat, it's at an angle, with one
leg shorter than the other. this is so when the
main rail is set ontop it is slanted how you would
like it.
Start
the cutting/welding:
Caution- DO NOT USE TOOLS IF YOU DON'T KNOW HOW.
Cut the iron how you mesured it. when your sure
each peice will fit on right then start welding
things together. Most people prefer starting with
the main rail and working off of it, other prefere
putting the base together with the legs first.
It's up to you. Make sure the legs are welded
close enough to each end of the main rail that
when you are standing on one end it won't come
up on that end like a seesaw, approximatly 6 inches
from the end of the rail. One way to fix an uneven
rail that is see-saw-ing is to put some extra
iron where-ever it is needed to balance the weight.
It is very important that the legs are even. If
they are not then they will either come off, or
the rail will not be balance. neither is good.
When your putting on the base it should stick
out to each side of the rail around 12 inches.
But this is also at what you think is best. The
longer you have it, the more suport there will
be, but once it gets past a 16 inches out, it's
most likly not going to do much good to make it
longer. I'd probably go with a 3 inch width for
the base a bit bigger wouldn't hurt, but it all
depends on how large your rail is.
When all the peices are cut and welded and place,
you make sure you cut the edges down so that they
arn't sharp. no one likes to bail on a sharp surface...
and
whalah, let it cool down from the heat of the
welder and there you have it, your very own rail.
Here are pictures of 2 example pictures of
a kinked and flat rail both 8 feet long. I made
the mistake of not making the base thick enough
so it has bent. shame on me. Also. i used iron
to make my rails. It's good for you to know that
steel and other heave/durable metals will also
work to build rails. But before you go just using
any metal, make sure it doesn't rust easy, bend
easy, or can't be around the heat/cold of your
climate.
|